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Why air brakes and compressed air
airbrakes Air brakes use compressed air to apply braking force, offering advantages for heavy vehicles. Compressed air stores energy that is used to actuate the brakes through force-multiplying components.
Key Rules
- ✓Air brakes use compressed air to actuate braking force
- ✓Compressed air stores energy released when brakes are applied
- ✓Air brakes are suited to heavy vehicles due to their force-multiplying capacity
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Air brake chamber and force multipliers
airbrakes Air brake chambers convert air pressure into mechanical force. Leverage and air pressure multiply braking force. Long stroke and regular stroke chambers differ in adjustment limits.
Key Rules
- ✓Air brake chambers convert air pressure into mechanical braking force
- ✓Leverage and air pressure multiply braking force through the slack adjuster
- ✓Long stroke and regular stroke chambers have different maximum stroke limits
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Compressor and governor
airbrakes The compressor supplies compressed air to the system through intake and compression strokes. The governor controls when the compressor loads (cut-in) and unloads (cut-out) to maintain system pressure.
Key Rules
- ✓The compressor supplies compressed air via intake and compression strokes
- ✓The governor controls compressor cut-in and cut-out pressures
- ✓The governor maintains reservoir pressure within a set range
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How air brakes apply and release
airbrakes When brakes are applied, air flows to the brake chambers to apply braking force; when released, air is exhausted from the chambers. Understanding the flow is essential for diagnosing brake operation.
Key Rules
- ✓Applying the brakes sends air to the chambers to create braking force
- ✓Releasing the brakes exhausts air from the chambers
- ✓Air flow direction determines whether brakes apply or release
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Dual air brake systems
airbrakes Dual air brake systems have separate primary and secondary circuits so a failure in one still allows braking with the other. Components include supply, primary and secondary reservoirs and a one-way check valve.
Key Rules
- ✓Dual systems have separate primary and secondary circuits for redundancy
- ✓A one-way check valve protects reservoirs during a leak or failure
- ✓A failure in one circuit still allows braking with the other circuit
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Low-air warning and gauges
airbrakes Reservoir pressure gauges display system pressure, and a low-air warning device alerts the driver when pressure falls below a safe level (typically about 55 psi).
Key Rules
- ✓A low-air warning device activates when pressure drops to about 55 psi
- ✓Reservoir pressure gauges show primary and secondary system pressure
- ✓Do not drive if the low-air warning is active
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Compressed air and why air brakes are used
airbrakes Air brakes use compressed air to multiply the driver's braking effort, allowing heavy vehicles to be stopped effectively. Compressed air is air squeezed into a smaller space, storing energy.
Key Rules
- ✓Air brakes use compressed air to multiply force and stop heavy vehicles
- ✓Compressed air stores energy that is used to apply the brakes
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Air brake chamber and force multiplication
airbrakes The air brake chamber converts air pressure into mechanical force, and leverage through the slack adjuster and cam multiplies that force. Long stroke and regular stroke chambers differ in effective travel.
Key Rules
- ✓The brake chamber converts air pressure into mechanical force to apply the brakes
- ✓Long stroke and regular stroke chambers have different maximum allowable pushrod travel
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S-cam foundation brakes
airbrakes S-cam foundation brakes use the rotation of an S-shaped cam to force the brake shoes against the drum. The slack adjuster transfers chamber force to the cam.
Key Rules
- ✓The S-cam rotates to push brake shoes against the drum when brakes are applied
- ✓The slack adjuster connects the chamber pushrod to the S-cam and can adjust brake clearance
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Compressor and governor operation
airbrakes The compressor builds air pressure through intake and compression strokes, and the governor controls when the compressor loads and unloads to maintain system pressure within a set range.
Key Rules
- ✓The compressor builds air pressure and the governor controls cut-in and cut-out pressures
- ✓The governor unloads the compressor at cut-out pressure and loads it at cut-in pressure
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Reservoirs and foot valve
airbrakes Reservoirs store compressed air for braking, and the foot valve (application valve) controls how much air is delivered to the brakes based on pedal pressure.
Key Rules
- ✓Reservoirs store compressed air to supply the brake system
- ✓The foot valve meters air to the brakes in proportion to how far the pedal is pressed
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How air brakes work — applied and released
airbrakes When the brakes are applied, air flows to the brake chambers to push the shoes against the drums; when released, air is exhausted and springs return the shoes. This is the basic operating cycle.
Key Rules
- ✓Applying the brakes sends air to the chambers to push shoes against drums
- ✓Releasing the brakes exhausts air and allows return springs to retract the shoes
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Dual air brake system components
airbrakes Dual air brake systems have separate primary and secondary circuits fed from a supply reservoir, providing redundancy so braking remains if one circuit fails. A one-way check valve prevents air loss.
Key Rules
- ✓A dual air brake system has separate primary and secondary circuits for redundancy
- ✓A one-way check valve prevents loss of air from one circuit if another fails
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Pressure gauges and low-air warning device
airbrakes Reservoir pressure gauges show system air pressure, and a low-air warning device alerts the driver when pressure drops to an unsafe level. These are essential safety indicators.
Key Rules
- ✓Reservoir pressure gauges display primary and secondary system pressures
- ✓The low-air warning device must activate when pressure drops to about 55 psi or below
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Spring parking brakes
airbrakes Spring parking brakes use powerful springs to apply the brakes when air pressure is released, providing a fail-safe park and emergency braking function.
Key Rules
- ✓Spring parking brakes apply automatically when air pressure is released or lost
- ✓Air pressure holds the spring parking brakes off during normal driving
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Tractor-trailer air brake systems
combination Tractor-trailer air brake systems include relay emergency valves or spring parking brakes on the trailer, and operate in charging, applying and emergency (dynamited) states. Proper charging is required before moving.
Key Rules
- ✓The trailer must be fully charged with air before the trailer brakes will release
- ✓If the trailer air supply is lost, the trailer emergency brakes apply (dynamite)
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Tractor protection and trailer air supply valve
combination The tractor protection system, including the trailer air supply valve and hand valve, protects the tractor's air supply if a trailer breakaway or major air leak occurs.
Key Rules
- ✓The tractor protection valve protects the tractor air supply during a trailer breakaway or major leak
- ✓The trailer air supply valve controls air to the trailer and applies trailer brakes when closed
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Quick release and relay valves
airbrakes The quick release valve speeds up the release of air from the brake chambers, and the relay valve speeds application and release of the rear brakes by using a nearby air source.
Key Rules
- ✓The quick release valve speeds exhausting of air to release the brakes faster
- ✓The relay valve speeds up brake application and release on rear axles
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Compounding of brakes
airbrakes Compounding occurs when the spring parking brake and service brake are applied simultaneously, adding forces that can damage brake components. Drivers must avoid this condition.
Key Rules
- ✓Avoid applying the service brake while the spring parking brake is applied to prevent compounding
- ✓Compounding of brake forces can damage the brake components
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Manual release of spring parking brakes
airbrakes Spring parking brakes can be manually caged (released) using the release bolt when there is no air pressure, allowing the vehicle to be moved for repairs.
Key Rules
- ✓Spring parking brakes can be manually caged/released using the release bolt
- ✓Manually releasing spring brakes removes the parking and emergency braking capability