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Trailer Air System Basics
combination A trailer system has foundation brakes, air chambers, reservoirs and control valves like a truck, but has no air compressor. It relies on the tractor to fill trailer reservoirs and to command brake application/release. Two air line connections link the tractor and trailer: the supply line and the control line.
Key Rules
- ✓The trailer has no air compressor and relies on the tractor for compressed air and brake commands
- ✓The supply line (also called emergency line) fills the trailer reservoirs; the control line (also called service line) carries the brake control signal
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Glad Hands and Line Colour Coding
combination Air lines connecting tractor and trailer use quick coupling devices called glad hands. They are colour-coded: blue indicates the control line, red indicates the supply line. When not in use, glad hands should be fastened to dummy couplers or each other to keep out dirt and debris and prevent chafing.
Key Rules
- ✓Blue indicates the control (service) line; red indicates the supply (emergency) line
- ✓When not in use, fasten glad hands to dead-end couplers or to each other to prevent dirt entering the lines
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Emergency Stopping / Dynamiting Trailer Brakes
combination All trailer systems must have an emergency stopping system that fully applies the trailer brakes if the trailer separates. Trailers without spring parking brakes use a relay emergency valve which senses breakaway and applies the service brakes with full reservoir pressure — called dynamiting. Trailers with spring parking brakes use spring force to dynamite the brakes.
Key Rules
- ✓All trailer systems must have an emergency stopping system that fully applies the trailer brakes on separation
- ✓The relay emergency valve dynamites the brakes using full trailer reservoir pressure when it senses loss of supply line pressure
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Relay Emergency Valve Operation
combination During charging, air passes from the tractor through the supply line to fill the trailer reservoir. During a service application, the control signal reaches the relay emergency valve which delivers reservoir air to the service chambers at about the same pressure as the control signal. When the supply line breaks, the valve delivers full reservoir pressure, dynamiting the brakes.
Key Rules
- ✓The trailer brakes are dynamited when the supply line breaks, glad hands are disconnected, or the trailer supply valve is closed
- ✓Motor vehicle safety standards require dynamited systems to remain applied for a minimum of 15 minutes
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Trailer with Spring Parking Brakes
combination Most current trailers use spring parking brakes for parking and breakaway stopping. A common system uses one reservoir, a relay valve for service brakes, and a trailer spring brake valve that fills the reservoir and controls the spring brakes. Some systems fill the reservoir before releasing spring brakes; others release spring brakes first.
Key Rules
- ✓Always perform a tug test after coupling the tractor to the trailer
- ✓If supply and service lines are reversed, the spring brakes won't release and the service brakes won't function
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Tractor Protection System
combination If the trailer separates and the air lines break, tractor air rushes out through broken lines. The tractor protection system — consisting of a trailer air supply valve in the dash and a tractor protection valve behind the cab — automatically shuts off air loss to preserve enough pressure for a safe stop.
Key Rules
- ✓The tractor protection system automatically shuts off air loss on breakaway; some allow pressure to drop to as low as 20 p.s.i. (138 kPa) before shutting off
- ✓A peace officer may place your vehicle out of service if it allows tractor pressure to drop below 20 p.s.i. (138 kPa) without the trailer air supply valve closing
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Trailer Air Supply Valve
combination The dash-mounted trailer air supply valve directs air pressure to the trailer and senses supply line pressure. Most are an octagon-shaped red button. When no trailer is connected, it stays in the closed position so no air is lost through disconnected glad hands during bobtail driving.
Key Rules
- ✓The trailer air supply valve is usually an octagon-shaped red button on the dash
- ✓When bobtailing, the trailer air supply valve must be closed to prevent air loss
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Hand Valve
combination The hand valve allows the driver to apply the trailer brakes independently of the tractor, useful when coupling. It is spring-loaded and returns to released when let go. The foot valve applies about the same pressure to both tractor and trailer brakes.
Key Rules
- ✓Never use the hand valve for parking or for normal/emergency service braking — always use the foot valve for service braking
- ✓To park, apply tractor parking brakes, close the trailer supply valve, and block the trailer wheels
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Dual Air Tractor-Trailer System Operation
combination A dual air tractor for towing a trailer adds a trailer air supply valve, tractor protection valve, hand control valve, and a pair of two-way check valves. In most systems the parking brake control (yellow button) is interlocked with the trailer supply valve (red button) so applying the parking control applies all tractor and trailer parking brakes.
Key Rules
- ✓Two-way check valves are installed so whichever brake (foot or hand valve) is applied sends a control signal to the trailer
- ✓Automatic shutoff of trailer air supply occurs when the highest-pressure reservoir drops to between 20 and 45 p.s.i. (138 and 310 kPa) — check this in pre-trip inspection
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Dual Tractor-Trailer Primary/Secondary Failure
combination With a dual air system, if the primary system fails the low-air warning alerts the driver and the gauges confirm only one part is lost. A foot valve application applies the front brakes and passes air through both two-way check valves to signal the trailer brakes. If the secondary fails, the rear brakes apply and still signal the trailer.
Key Rules
- ✓Even with a primary or secondary system failure, the driver can make a controlled stop and still signal the trailer brakes
- ✓The automatic trailer supply shutoff requirement must be checked during pre-trip; if not functioning the vehicle must be placed out of service
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Two-Way Check Valve (Trailer Control)
combination A two-way check valve allows either the hand valve or foot valve — whichever has the highest application pressure — to send a control signal to the trailer brakes. It is identical in construction to the one used in spring parking brake installations.
Key Rules
- ✓Directs the highest application pressure from either the hand valve or foot valve to the trailer brakes
- ✓Two-way check valves ensure a control signal reaches the trailer whether the foot valve or hand valve is applied
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Bobtail Tractors and Proportioning
combination Driving a tractor without a trailer is called bobtailing. With little weight over the drive axles, rear brakes lock easily. A bobtail proportioning system reduces drive axle braking pressure by up to 75% when bobtailing while giving full pressure to the steering axle, improving control and stopping distance.
Key Rules
- ✓When bobtailing, drive axle braking pressure is reduced by as much as 75% to prevent lockup
- ✓Higher than normal pedal pressure is required when bobtailing because the steering axle brakes do most of the braking