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Low Air Pressure Warning Device Check
airbrakes Check the working order of the service brake low air pressure warning device(s), which may be visual (wigwag), light, or buzzer. Position the switch 'ON' and check the pressure gauge. If pressure is above 380 kPa (55 psi), release the parking brake and pump the brake pedal until the warning device activates. If below 380 kPa, start the engine to increase pressure and confirm warning devices work until pressure reaches at least 380 kPa (55 psi). Make sure air lines are working and open suspension lines if equipped with air springs.
Key Rules
- ✓Major defect (19.A): none of the low pressure warning devices work when air pressure is below 380 kPa (55 psi)
- ✓Minor defect (19.1): low pressure warning buzzer does not work when pressure is below 380 kPa (55 psi) - only for vehicles with more than one warning device
- ✓Minor defect (19.2): visual and light warning devices do not work when pressure is below 380 kPa (55 psi)
- ✓Prefer to release the parking brake unless the vehicle lacks an anti-compounding brake device to avoid damaging brake chambers
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Compressor Performance Check
airbrakes Check whether the compressor's performance allows the service brake to work properly. Always release the parking brake so all air brake circuits are engaged. Release the parking brake, and with the engine idling confirm the compressor is working by watching the needle/gauge rise. Press the brake pedal and watch the gauges to check whether the compressor can reach and maintain the prescribed pressure threshold.
Key Rules
- ✓Major defect (19.B): the air compressor cannot reach or maintain air pressure of at least 620 kPa (90 psi)
- ✓Always release the parking brake to engage all air brake circuits during this check
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Pressure Regulator - Compressor Cut-Out
airbrakes Check the pressure at which the compressor stops (cut-out). While watching the pressure gauges, run the engine at about 1,000 rpm until the air pressure stops rising, then take an air pressure reading. A reading at 1,000 rpm gives an accurate result while limiting fuel consumption.
Key Rules
- ✓Defect (19.3): the compressor does not switch off when air pressure is between 805 kPa (117 psi) and 945 kPa (137 psi)
- ✓Run engine at about 1,000 rpm to obtain an accurate cut-out reading
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Pressure Regulator - Compressor Cut-In
airbrakes Check the pressure at which the compressor starts (cut-in). Release the parking brake, and with the engine running watch the gauges until pressure stops increasing. Pump the brake pedal until the compressor starts, then take a pressure gauge reading.
Key Rules
- ✓Defect (19.3): the compressor starts when the pressure is less than or equal to 550 kPa (80 psi)
- ✓Pump the brake pedal until the compressor cuts back in and record the reading
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Air Brake System Leak Test
airbrakes Check for air leaks. Listen for leaks at all times. Release the parking brake, run the engine until air pressure reaches maximum, turn off the engine, press the brake pedal all the way down, and watch the pressure gauge. If there is a continuous drop, hold the pedal fully depressed for at least 1 minute and evaluate whether the defect is major or minor. Leak severity limits differ by number of units in the combination.
Key Rules
- ✓Single-unit vehicle: minor defect (19.4) if loss exceeds 20 kPa (3 psi)/min; major defect (19.C) if exceeds 40 kPa (6 psi)/min
- ✓Two-unit vehicle: minor defect (19.4) if loss exceeds 28 kPa (4 psi)/min; major defect (19.C) if exceeds 48 kPa (7 psi)/min
- ✓Three-unit vehicle: minor defect (19.4) if loss exceeds 35 kPa (5 psi)/min; major defect (19.C) if exceeds 62 kPa (9 psi)/min
- ✓Hold brake pedal fully depressed for at least 1 minute to measure air loss
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Service Brake Effectiveness (Pneumatic)
airbrakes Check the effectiveness of the service brake from the driver's compartment. Start the vehicle and drive forward slightly, press on the brake pedal, and check whether the vehicle stops quickly.
Key Rules
- ✓Major defect (19.D): there is a significant reduction in braking capacity
- ✓Test at low speed by driving forward slightly and applying the brake
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Parking Brake Effectiveness (Pneumatic)
airbrakes Check the effectiveness of the parking brake from the driver's compartment with the engine running. For a combination, the parking brake of each vehicle must be checked. To apply: apply the parking brake, try to drive forward (automatic: 'DRIVE'; manual: right gear) and check that it holds stationary. To release: release the parking brake, make sure there is at least 483 kPa (70 psi) in the circuit to fully release the spring brakes and avoid skewing results, then slowly drive a few metres watching wheel rotation.
Key Rules
- ✓Defect (19.5): parking brake does not prevent the vehicle from moving when driver tries to drive forward
- ✓Defect (19.5): parking brake does not let the wheels turn freely when released
- ✓Ensure at least 483 kPa (70 psi) in the circuit to completely release the spring brakes before testing release
- ✓For a combination, the parking brake of each vehicle must be checked
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Pressure Regulator - Compressor Cut-Out (Stops)
airbrakes Check the pressure at which the compressor stops. While watching the pressure gauges, run the engine at about 1,000 rpm until the air pressure stops rising, then take a reading. A reading at 1,000 rpm gives an accurate performance reading while limiting fuel consumption.
Key Rules
- ✓Defect 19.3 (minor): the compressor does not switch off when air pressure is between 805 kPa (117 psi) and 945 kPa (137 psi)
- ✓Take the pressure reading at about 1,000 rpm once the pressure stops rising
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Pressure Regulator - Compressor Cut-In (Starts)
airbrakes Check the pressure at which the compressor starts. Release the parking brake, with the engine running watch the gauges, confirm pressure has stopped increasing, pump the brake pedal until the compressor starts, and take a reading.
Key Rules
- ✓Defect 19.3 (minor): the compressor starts when the pressure is less than or equal to 550 kPa (80 psi)
- ✓The compressor should cut in before pressure falls to 550 kPa (80 psi)
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Braking Equipment Air Leak Check
airbrakes Check for leaks in the braking equipment. Release the parking brake, run engine to build maximum pressure, turn off engine, press the brake pedal all the way down, and watch the pressure gauge. If there is a continuous drop, hold the pedal fully depressed for at least 1 minute and evaluate whether the defect is minor or major. Allowable air loss per minute varies by number of units.
Key Rules
- ✓Single-unit vehicle: minor defect 19.4 if loss exceeds 20 kPa (3 psi); major defect 19.C if loss exceeds 40 kPa (6 psi)
- ✓Two-unit vehicle: minor defect 19.4 if loss exceeds 28 kPa (4 psi); major defect 19.C if loss exceeds 48 kPa (7 psi)
- ✓Three-unit vehicle: minor defect 19.4 if loss exceeds 35 kPa (5 psi); major defect 19.C if loss exceeds 62 kPa (9 psi)
- ✓Hold the brake pedal fully depressed for at least 1 minute to measure leakage
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Pneumatic Service Brake Effectiveness
airbrakes Check the effectiveness of the service brake by starting the vehicle, driving forward slightly, pressing the brake pedal, and confirming the vehicle stops quickly.
Key Rules
- ✓Defect 19.D (major): there is a significant reduction in the braking capacity
- ✓Confirm quick stopping when the brake pedal is applied
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Pneumatic Parking Brake Effectiveness
airbrakes Check the effectiveness of the parking brake with the engine running. Apply the parking brake and try to drive forward (automatic: DRIVE; manual: right forward gear) to confirm it holds the vehicle. Then release the brake, ensure there is enough circuit pressure (483 kPa or 70 psi) to fully release the spring brakes and avoid skewing results, and drive forward slowly watching wheel rotation. For a combination of vehicles, the parking brake of each vehicle must be checked.
Key Rules
- ✓Defect 19.5 (minor): parking brake does not prevent the vehicle from moving when the driver tries to drive forward
- ✓Defect 19.5 (minor): parking brake does not let the wheels turn freely when released
- ✓Ensure at least 483 kPa (70 psi) in the circuit to completely release the parking brake springs before checking release
- ✓For a combination of vehicles, the parking brake of each vehicle must be checked