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Coupling Device Defects (List 1)
combination List 1 applies to heavy vehicles other than buses, minibuses, or motor coaches. Coupling defects range from minor (missing/broken fasteners) to major (bent kingpin, movement between fifth wheel and frame, unlocked mechanism). Several major defects apply only when vehicles are coupled.
Key Rules
- ✓Minor: fastener components of the coupling device missing, broken or loose; safety fasteners missing/damaged/insecure
- ✓Major (1.A): coupling plate or kingpin bent so coupling is difficult, cracked, or not securely fixed
- ✓Major (coupled): movement between fifth wheel and frame, >20% of fasteners damaged/missing, 25%+ of locking pins missing/not working, or mechanism not properly closed/locked
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Steering System Defects
general Steering defects include steering column misplacement, incorrect power steering fluid level, or a cut pump belt (minor). Major defects include column/wheel misplacement showing a risk of separation and inoperative power steering.
Key Rules
- ✓Minor: steering column misplaced or adjustable wheel not holding position; power steering fluid not per manufacturer spec; pump belt cut
- ✓Major (5.A): column or wheel misplacement showing a risk of separation; Major (5.B): power steering inoperative
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Tire Defects and Steering Axle Rule
general Tire defects include worn tread at the wear indicator, embedded foreign material, exposed cord/steel belt, and distortion (minor for a single tire in an assembly). A key major defect: on a steering axle of a vehicle with GVWR 4,500 kg+, two adjacent grooves worn to the wear indicator. A flat, air-losing, or bulging tire is major.
Key Rules
- ✓Major (9.A): on a steering axle of a vehicle with GVWR 4,500 kg+, depth of 2 adjacent grooves equal to or less than the wear indicator
- ✓Major (9.D): tire in contact with a fixed part, a flat tire, a tire losing air, or a bulge
- ✓Minor: wear indicator touching roadway, foreign material embedded, or exposed cord/steel belt on a single tire in the assembly
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Headlights and Lights Defects
general A single low beam, parking, turn-indicator, brake, or licence plate light that fails is a minor defect. Failure of all low beams is major, as is failure of all turn-indicator lamps, all brake lights, or all parking lights at the rear of a single-unit or last vehicle of a combination.
Key Rules
- ✓Minor: one low beam, parking, turn-indicator, brake, or licence plate light does not turn on
- ✓Major: failure of ALL low beams (8.A); at the rear, failure of all turn-indicator lamps, all brake lights, or all parking lights (8.B)
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Wheels, Hubs and Fasteners Defects
general Minor defects include lubricant under minimum level or leaking (other than oozing) and insecure spare wheel mounting. Major defects include wheel bearing lubricant missing/not visible through sight glass, a missing/cracked/broken/insecure wheel fastener, and a wheel damaged or repaired with welds.
Key Rules
- ✓Minor: lubricant under minimum level or leakage other than oozing; spare wheel mounting not securely fixed
- ✓Major (12.B): a wheel fastener missing, cracked, broken or insecure; Major (12.C): wheel damaged or shows signs of weld repair
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Hydraulic Brake System Defects
airbrakes Hydraulic brake defects include low master cylinder fluid (minor) versus below one quarter of maximum (major), pedal reaching the floor, warning light faults, and inoperative brake boost. Parking brake not operating properly is a minor defect.
Key Rules
- ✓Major (18.A): master cylinder fluid lower than one quarter of maximum; Major (18.B): pedal reaches floor in under 10 seconds or needs several presses to get pressure
- ✓Major (18.C): brake boost/power assist inoperative; Major (18.D): important reduction in service brake capacity
- ✓Minor: fluid below minimum, pedal reaches floor, warning light faults, parking brake not operating properly
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Pneumatic Brake System Air Leak Limits
airbrakes Pneumatic brake defects include warning device and compressor faults. Air leak rates are testable: minor if audible or exceeding 20/28/35 kPa per minute (single/two/three-unit), major if exceeding 40/48/62 kPa per minute (single/two/three-unit).
Key Rules
- ✓Major air leak (19.C) within one minute: over 40 kPa (single-unit), 48 kPa (two-unit), 62 kPa (three-unit)
- ✓Minor air leak (19.4) within one minute: audible or over 20 kPa (single-unit), 28 kPa (two-unit), 35 kPa (three-unit)
- ✓Major: no low pressure warning working (19.A), air compressor not working (19.B), important reduction in braking capacity (19.D)
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Frame and Cargo Body Defects
combination Minor frame defects include cracked side rails, cracked/broken cross members, or missing/insecure fixed body components. Major defects include side rails that might break, sagging that makes a mobile part touch the body, or more than 25% of sliding bogie locking pins missing/not engaged.
Key Rules
- ✓Minor: side rails cracked, cross members cracked/broken, or fixed body components missing/insecure
- ✓Major: side rails might break; side rails/cross members sagged so a mobile part touches the body; more than 25% of sliding bogie locking pins missing or not engaged
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Suspension Defects
general Suspension defects range from a broken non-main leaf spring or coil spring (minor) to numerous major defects: main leaf/rubber pad or 25%+ of leaf springs broken/missing, uncompensated air leaks, cracked composite springs, springs contacting moving parts, and broken axles affecting parallelism.
Key Rules
- ✓Major (14.A): main spring leaf, rubber pad, or 25%+ of leaf springs broken or missing
- ✓Major (14.B): air leak not compensated by compressor, or ball missing/deflated; Major (14.G): broken axle or positioning component affecting parallelism or wheel position
- ✓Minor: leaf spring (other than main leaf) or broken coil spring; air leak with cord exposed/repaired
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Fuel and Exhaust System Defects
general Fuel system defects are all major: poorly fixed tank that could break loose, missing cap, and fuel leaks other than oozing. Exhaust: a leak elsewhere than intended is minor; a leak causing exhaust gas to enter the passenger compartment through a perforated floor is major.
Key Rules
- ✓Fuel major defects: tank poorly fixed/could break loose (15.A), cap missing (15.B), fuel leak other than oozing (15.C)
- ✓Exhaust major (16.A): leak causing exhaust gas to enter the passenger compartment where the floor is perforated