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Air Brake Reaction Time
airbrakes Air brakes react more slowly than hydraulic brakes because air is compressible. Valves (including the relay valve) keep air on standby to reduce reaction time. It takes about one-half second for air to pass through the system; at 90 km/h a vehicle covers 12.5 m during this time.
Key Rules
- ✓Air brakes react slower than hydraulic brakes (air compressible)
- ✓Relay valve keeps air on standby to reduce reaction time
- ✓Takes ~0.5 second for air to pass through the system
- ✓At 90 km/h vehicle travels 12.5 m in that half-second
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Compressed Air Circulation and Amplification
airbrakes The compressor draws in outside air, sends it through an air dryer to the supply reservoir, then to service reservoirs. Pressing the brake pedal sends air to each brake chamber, exerting force against drums or discs. The system uses air force with the lever principle to amplify a slight pedal pressure into strong braking.
Key Rules
- ✓Air path: compressor → air dryer → supply reservoir → service reservoirs → brake chambers
- ✓Slight pedal pressure amplifies into large braking force
- ✓Uses air force combined with lever principle
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Drum vs Disc Brake Application
airbrakes On drum brakes the diaphragm moves the push rod which operates the slack adjuster, rotating the S-cam to pull shoes apart against the drum. On disc brakes the diaphragm pushes a lever exerting force via a piston on a pad; a counterforce moves the caliper pushing the opposing pad against the disc.
Key Rules
- ✓Drum: diaphragm → push rod → slack adjuster → S-cam → shoes clamp drum
- ✓Disc: diaphragm → lever → piston → pad, caliper pushes opposing pad
- ✓Both stop the wheel from turning freely
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Factors Affecting Braking Power
airbrakes Braking power results from several mechanical factors combined. There is a limit to braking capacity set by the maximum air pressure the service reservoirs can supply and, for drum brakes, proper slack adjuster adjustment.
Key Rules
- ✓Factors: compressed air pressure, brake chamber size, slack adjuster length, cam rotation (drum)
- ✓Braking capacity limited by max reservoir air pressure
- ✓Drum brake capacity also limited by proper slack adjuster adjustment
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Simultaneous Trailer Braking
combination The semi-trailer's service brakes operate at the same time as the tractor's. Pressing the brake pedal activates brakes on all of the vehicle combination's wheels.
Key Rules
- ✓Semi-trailer service brakes operate at the same time as the tractor's
- ✓Brake pedal activates all wheels in the combination
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Compressed Air Circulation
airbrakes The compressor draws in outside air, sends it through an air dryer to the supply reservoir, then to the service reservoirs. Pressing the brake pedal sends air to each wheel's brake chamber, driving the shoes against the drums or discs. Even slight pedal pressure yields large braking force through amplification.
Key Rules
- ✓Air path: compressor → dryer → supply reservoir → service reservoirs → brake chambers
- ✓Pedal pressure sends air to each wheel's brake chamber
- ✓The system amplifies the driver's pedal force
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Drum vs Disc Brake Operation
airbrakes In a drum brake the diaphragm pushes the push rod which operates the slack adjuster, rotating an S-cam via a camshaft to spread the shoes against the drum. In a disc brake the diaphragm pushes a lever that forces a pad against the disc, with an equal counterforce moving the caliper to press the opposing pad.
Key Rules
- ✓Drum: diaphragm → push rod → slack adjuster → S-cam spreads shoes
- ✓Disc: diaphragm → lever forces pad; caliper presses opposing pad
- ✓Both stop the wheel from turning freely
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Simultaneous Tractor and Trailer Braking
combination The semi-trailer's service brakes operate at the same time as the tractor's, so pressing the brake pedal brakes all wheels of the combination.
Key Rules
- ✓Semi-trailer service brakes operate at the same time as tractor's
- ✓Pressing the brake pedal brakes all wheels of the combination