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Compressed Air Reservoirs
airbrakes Heavy vehicles have at least three compressed air reservoirs. The supply reservoir receives air from the compressor and feeds two service reservoirs, which supply air to the brake chambers. Trailers/semi-trailers have their own reservoirs supplied by the truck's service reservoirs.
Key Rules
- ✓At least three reservoirs on heavy vehicles
- ✓Supply reservoir receives air from compressor
- ✓Two service reservoirs supply the brake chambers
- ✓Trailers have own reservoirs supplied by truck service reservoirs
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Compressor Failure and Air Supply
airbrakes If the compressor fails, brakes work for a while, but air supply can run out quickly depending on brake use, accessory air use, and system air-tightness. When it runs low, the low air pressure indicator warns and the emergency brake activates. Pull over and repair immediately.
Key Rules
- ✓Reservoirs store enough air for brakes to work a while after compressor failure
- ✓Air can run out quickly
- ✓Low air pressure indicator warns and emergency brake activates
- ✓Pull over and repair as soon as warning appears
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Air Compressor and Pressure Regulator
airbrakes The compressor draws in and compresses outside air and sends it to the supply reservoir. It is engine-driven and operates only when required and the engine runs. Systems maintain a spread of 138 kPa (20 psi). The compressor typically starts below 724 kPa (105 psi) and stops at 862 kPa (125 psi). The pressure regulator manages this.
Key Rules
- ✓Compressor is driven by the engine
- ✓Systems maintain a 138 kPa (20 psi) spread
- ✓Compressor starts when pressure drops below ~724 kPa (105 psi)
- ✓Compressor stops at ~862 kPa (125 psi)
- ✓Pressure regulator starts compressor before 550 kPa (80 psi) and stops it between 805-945 kPa (117-137 psi)
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Brake Chambers
airbrakes There is a brake chamber near each wheel. Air from service reservoirs pushes a diaphragm attached to a push rod. On drum brakes, the push rod operates a slack adjuster driving a camshaft, and the S-cam clamps the brakes. There are single chambers (service brake) and double chambers (service + parking brake).
Key Rules
- ✓A brake chamber sits near each wheel
- ✓Air pushes a diaphragm attached to a push rod
- ✓Single chamber = service brake only
- ✓Double chamber = service brake + parking brake
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Emptying (Bleeding) Reservoirs
airbrakes Clean air is essential for brake performance. Impurities build up from temperature/environmental changes and must be removed by bleeding reservoirs completely every day using the air bleed valve. In winter, bleed after operating while warm to avoid valves freezing open.
Key Rules
- ✓Bleed reservoirs completely every day
- ✓Use the air bleed valve on each reservoir
- ✓In winter, bleed while vehicle is still warm to prevent freezing
- ✓Still bleed even if an air dryer/purifier is fitted
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Air Purifier (Air Dryer)
airbrakes Most modern heavy vehicles have an air purifier (air dryer/filter) located between the compressor and supply reservoir. It filters, dries and removes impurities from the air, but does not eliminate the need to bleed the reservoirs.
Key Rules
- ✓Located between compressor and supply reservoir
- ✓Filters and dries air, removes impurities
- ✓Does NOT replace the need to bleed reservoirs
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Emergency Reserve on Some Vehicles
airbrakes Some vehicles (e.g. buses) have an additional emergency air reservoir. If service brakes fail and emergency brakes activate, this reservoir provides air to move the vehicle a few metres from where it stopped.
Key Rules
- ✓Some vehicles (buses) have an additional emergency reservoir
- ✓Allows moving the vehicle a few metres after emergency stop