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Foundation Brakes and Runaways
airbrakes Foundation brakes are the mechanical components at the axle ends. If they don't work properly, the air brake system cannot stop the vehicle. Almost all runaways are caused by failures in the foundation brakes, not the air system.
Key Rules
- ✓Foundation brakes are the mechanical components at the axle ends
- ✓Almost all runaways are caused by foundation brake failures, not air system failures
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Lining Thickness and Drum Inspection
airbrakes The CVSA roadside inspection out-of-service criteria requires a minimum 1/4 inch (7 mm) lining thickness. Brake drums should be checked for cracks and excessive wear.
Key Rules
- ✓Minimum lining thickness is 1/4 inch (7 mm) per CVSA out-of-service criteria
- ✓Brake drums must be checked for cracks and excessive wear
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Brake Power vs Stroke Relationship
airbrakes Brake application force rises with a curve as push rod stroke increases. Push rod stroke increases as brake components wear. As the push plate reaches the end of the chamber, brake force drops to zero. Properly adjusted brakes use the upper half of available push rod stroke; out-of-adjustment brakes use the lower half.
Key Rules
- ✓Properly adjusted brakes use the upper half of available push rod stroke
- ✓Out-of-adjustment brakes use the lower half of push rod stroke
- ✓Brake force drops to zero when the push plate reaches the end of the chamber
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Brake Adjustment Cannot Be Felt
airbrakes Brake adjustment cannot be felt when driving. Drivers may feel brakes are good only to have them fail when more is required. Drivers must always check brakes to ensure correct adjustment. Brake fade occurs from component expansion and reduced co-efficiency between lining and drum.
Key Rules
- ✓Brake adjustment cannot be felt while driving; brakes must be physically checked
- ✓Brake fade occurs from component expansion and reduced friction between lining and drum
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Safe Procedures for Going Under a Vehicle
airbrakes To check brakes safely, alternate spring park brakes on tow and trailer vehicles. Push yellow in and pull red out to check tractor brakes; pull yellow out and push red in to check trailer brakes. Do not leave the ignition key in the vehicle and ensure wheels are properly chocked. Leaving the transmission in gear does not replace chocking.
Key Rules
- ✓Chock wheels properly before going under a vehicle; transmission in gear is not a substitute
- ✓Remove the ignition key and alternate park brakes to check tractor versus trailer brakes
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Applied Stroke Measurement Procedure
airbrakes The applied stroke procedure is used by enforcement officers during CVSA Level 1 inspections. Service brakes must be fully applied—partial applications won't put enough pressure on the push rod for accurate measurement. Maximum allowed stroke values are out-of-service standards.
Key Rules
- ✓Service brakes must be fully applied for accurate applied stroke measurement
- ✓Maximum allowed stroke values are out-of-service standards
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Brake Chamber Out-of-Service Stroke Limits
airbrakes Mid-sized chambers have 1/2 inch reserve between total and adjusted stroke. A Type 20 has 2¼ inch total stroke, out-of-service at 1¾ inches (45 mm). A Type 30 has 2½ inch total stroke, out-of-service at 2 inches (51 mm). A Type 30LS has 3 inch total stroke, out-of-service at 2½ inches (64 mm). Brake stroke indicators are required and must be retrofitted if missing.
Key Rules
- ✓Type 20 is out-of-service at 1¾ inches (45 mm) stroke; Type 30 at 2 inches (51 mm)
- ✓Type 30LS long stroke is out-of-service at 2½ inches (64 mm)
- ✓Brake stroke indicators are required and must be retrofitted if missing
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Slack Adjusters and S-Cam Operation
airbrakes The slack adjuster converts push rod force from the chamber to torque on the s-cam shafts. The cam lobes expand the brake shoe platforms, pressing the lining into the drum. Slack adjusters come in 5-7 inch centre-to-centre lengths in 1/2 inch increments; components must be replaced with proper equipment.
Key Rules
- ✓The slack adjuster converts push rod force into torque on the s-cam shaft
- ✓Brake components must be replaced with the proper matching equipment for brake balance
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Slack Adjuster Free Stroke Guidelines
airbrakes For manual slack adjusters, the optimum free stroke is 1/2 inch (13 mm) with a re-adjustment guideline of 3/4 inch (19 mm). Automatic slack adjusters feel loose but stay within the required applied stroke.
Key Rules
- ✓Manual slack adjusters have an optimum 1/2 inch (13 mm) free stroke, re-adjust at 3/4 inch (19 mm)
- ✓Automatic slack adjusters feel loose but remain within required applied stroke